Ever thought about how companies make products and earn money from them?
From Ford and Tesla to Boeing and Caterpillar, U.S. manufacturing drives the economy. 3M, Apple, and Hershey show manufacturing accounting impacts our daily life.
These companies have high costs and tight budgets. They need strong financial control, not good production. Manufacturing accounting tracks materials, WIP, and overhead to ensure compliance and smart decisions.
The industry is massive. In 2023, over 6.5 million manufacturers around the world made products like cars, electronics, food, and medical devices. U.S. manufacturing is set to make $72 trillion in goods, adding $15 trillion in extra value.
We can see the impact through well-known U.S. brands:
- Hershey is moving to natural food dyes by 2027.
- Snickers (Mars Inc.) and other chocolate makers are launching protein bars to meet changing consumer demands.
- P&G is launching plastic-free detergent sheets to cut waste.
- Estée Lauder is adding new products like hair mists to reach more customers.
Manufacturing accounting helps firms to control costs, handle inventory, and plan for growth. This blog discusses what it is, why it matters, and how it aids businesses to succeed.
“Focusing too much on process or management can hurt innovation. More business owners bring more innovation.” —Seth Godin
Key Takeaways
- Manufacturing accounting shows the true cost of products.
- It assists businesses to address inventory, WIP, and overhead.
- Accurate accounting enriches prices, profits, and business decisions.
- ERP systems and automation make work faster and reduce mistakes.
Outsourced experts or virtual CFOs can guide strategy and control costs.
- Things To Consider:
Choosing ERP, automation, tax incentives. - Note:
Manual tracking is time-consuming; software is highly recommended. - Bonus Point
Outsourced CFOs save costs and provide strategy. - Disclaimer
Content is for informational purposes, not financial advice.
Understanding Manufacturing Accounting
Manufacturing accounting is a type of cost accounting that focuses on the finances of production. It goes beyond bookkeeping to track the true cost of materials, labor, overhead, and inventory. Its main goal is to give manufacturers a clear picture of profits and performance. It tracks costs and WIP, helping businesses set prices, reduce waste, and make smart decisions.
Manufacturers use a mix of cost accounting and financial accounting to manage production. It records transactions, tracks labor, materials, and overhead, and uses job costing for each batch. This helps manufacturers know product costs, set prices, and boost profits.
Similarly, restaurant accounting services play a crucial role in tracking food costs, labor expenses, and inventory, enabling restaurant owners to maintain profitability and streamline their financial operations.
For example, Starbucks is letting go of 1,100 corporate employees to make the company run more well. CEO Brian Niccol said the changes will reduce complexity and improve operations. The company will not affect store employees. The layoffs were first announced to staff in January after sales dropped last year. Moreover, PwC, a top accounting firm, is laying off about 1,500 workers in the U.S. because not enough employees were leaving on their own. The cuts started on May 5 and mainly affected the audit and tax teams. PwC said it was a tough decision but needed because turnover has been very low in recent years.
How is Manufacturing Accounting Different?
Manufacturing accounting is different because making products is complex. It tracks costs, values inventory, and allocates overhead. It tracks expected vs. actual costs under GAAP/IFRS to show true product costs and guide decisions. Manufacturing accounting tracks costs, jobs, and inventory, assigns overhead, and manages variances. Services cover bookkeeping, month-end updates, and CFO support to manage costs and growth.
Specialized accounting helps manufacturers save on taxes. It covers R&D credits, research cost rules, and local tax or training incentives. These savings boost cash flow, and ERP links production with accounting. Sage, QuickBooks automate entries, track inventory and work-in-progress, and give consistent reports. Manufacturers can manage ERP themselves or get help from accounting experts.
Manufacturers can choose different services based on what they need. They can choose monthly, project, or expert accounting help. The right choice depends on the business size and goals.
Manufacturing Accounting vs. Distribution Accounting
Manufacturers | Distributors | |
Focus | Production costs, profitability, process efficiency. | Logistics, sales, inventory turnover. |
Key Layers | Raw materials, WIP, overhead allocation. | Purchased goods, resale margins. |
Accounting support | ERP integration, cost tracking, financial analysis | Turnover tracking, tax compliance, financial reporting. |
KPIs Manufacturers Should Track
Some of the most valuable metrics include:
- Gross Margin by Product Line/SKU – Identifies top performers and underperformers.
- COGS Variance Analysis – Highlights inefficiencies in production.
- Inventory Turnover & Carrying Costs – Ensures capital isn’t tied up unnecessarily.
- WIP Accuracy – Provides clear visibility into production status.
- DSO & Cash Conversion Cycle – Measures liquidity and working capital efficiency.
- Production Efficiency & Downtime – Tracks lost revenue from downtime and maintenance issues.
“Libertarian options help manage money creatively through cooperation and agreements.” —Michel Onfray
How to Choose the Right Service Provider
- Industry Experience – Understanding how production and costs work.
- Expertise in Costing, Inventory & WIP – Ensures accurate pricing and reporting.
- ERP & System Knowledge – For seamless integration with operations.
- Proven Track Record in Tax Incentives – Helps maximize savings.
- Transparent Reporting – Clear communication and reliable insights.
The best partner offers both compliance and strategic value.
“If management and operations are weak, accounting often suffers too.” —Warren Buffett
Manufacturing Accounting Challenges
Manufacturing accounting can be tough. It means tracking costs, sharing expenses fairly, making reports, and handling rules and technology.
Global Operations
Tracking inventory and costs is already hard. When factories and suppliers are in different countries, it becomes more complicated. Different time zones, currencies, and languages make data collection slow and messy. Old systems often can’t keep up, which delays important reports for managers.
Regulations and Standards
Rules and tax laws keep changing, and accountants must stay updated. New rules about leases or revenue can change financial results. Following government regulations also takes a lot of time and money. Many manufacturers spend thousands of hours and up to $50,000 per employee every year to stay compliant.
Technology Changes
New technology can automate work and improve accuracy, but old systems make using tools like AI and real-time data harder. Old systems make technology a challenge and an opportunity.
“A healthy company is one where management, operations, strategy, and culture all work well together.” —Patrick Lencioni
Best Practices in Manufacturing Accounting
- Automate tasks like billing and payments
- Keep inventory balanced with demand
- Track production costs to avoid hidden losses
- Use data to track performance and make better decisions
Choosing Manufacturing Accounting Software
The right software should combine accounting with production management. Many manufacturers use ERP to connect inventory, scheduling, and finance.
Key features to look for:
- Track production costs – see the cost of each product or batch.
- Reporting capabilities – Clear financial and production performance reports
- Data analytics – Insights into costs and profitability
- Inventory control – Managing stock levels, bills of materials, and cost tracking
- Systems integration – Seamless connection with other business tools
Cloud-based tools integrate these features, giving manufacturers a complete view of operations.
Trends in Manufacturing Accounting
Manufacturers face new trends that change accounting. Main problems are not enough skilled accountants, supply chain issues, and using new technology. Firms enrich efficiency with technology, lean manufacturing, and just-in-time (JIT) systems. Technology automates work, reduces mistakes, and tracks data with ERP and AI. Lean manufacturing reduces waste and enriches quality using value, flow, and perfection. JIT makes products only when needed, reducing excess inventory. This saves costs on storage, insurance, and waste from unused goods. But, JIT also requires accurate demand forecasts and a strong, reliable supply chain.
Conclusion
In manufacturing, good financial management is as vital as making quality products. Manufacturing accounting helps track costs, manage inventory, save on taxes, and make more profit. It’s not recordkeeping, it shows the real cost of production and helps businesses grow.
Manual accounting can be hard for manufacturers and may cause mistakes. Modern systems make work easier, reduce errors, and provide clear information. With the right assistance, manufacturers can follow rules, reduce waste, and grow.
EA’s accounting services give you a clear view of costs, cash flow, and growth opportunities. We specialize in CPG and inventory-heavy businesses, helping brands like Lipton and KinderFarms track inventory, manage returns, control spending, and reduce risks.
With 25+ years of U.S. industry experience, our CPAs know the unique challenges of manufacturing from production costs to trade promotions. We offer tailored accounting, 24/7 support, and expert guidance without the high cost of in-house staff.
Book a free consultation today to simplify your accounting and grow your business.
Faqs
- What are manufacturing accounting services?
Manufacturing accounting services rise above basic bookkeeping. They track the expense of materials, labor, and overhead, as well as WIP and stock. These services enable businesses to notice actual production costs, set reasonable prices, and earn more.
- What do accounting services for a manufacturing company include?
Accounting services accomplish everyday bookkeeping, review inventory, track costs, modify WIP, and close accounts each month. They also deliver management reports, variance analysis, and tax planning. This combination allows manufacturers to regulate expenses, optimize production, and make wiser economic decisions.
- Do I need a CPA who is an expert in manufacturing accounting?
Absolutely, a CPA experienced in manufacturing assures that financial records are valid and observes the rules. They bring expertise in ERP integration, product costing, and tax incentives. This permits manufacturers to make strategic decisions and prevent pricey mistakes.
- How does ERP choice affect accounting accuracy?
ERP systems incorporate production, stock, and accounting data to enrich accuracy. They automate price allocation, WIP tracking, and reporting. A reasonable ERP decreases errors, saves time, and enables manufacturers to make faster, wiser economic decisions.
- Why is manufacturing accounting necessary?
Manufacturing accounting indicates the actual product cost and inventory, enabling businesses to fix the correct prices. It ensures production efficiency, right assets reporting, and valid cost of goods sold. These details sustain profitability and permanent business growth.